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Megmeet successfully developed a continuous aerogel device for the preparation of "aerogel insu

Wavelane successfully developed a continuous aerogel device for the preparation of "aerogel insulation felt". Aerogel felt is a kind of flexible thermal insulation material which is made of silica aerogel as the main material and is compounded in reinforcing fibers, such as glass fiber and pre-oxidized fiber.

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Megmeet successfully developed a continuous aerogel device for the preparation of "aerogel insu

  • Author:Megmeet
  • Release on:2019-12-09
On November 06, 2018, Wavelane successfully developed a continuous aerogel device for the preparation of "aerogel insulation felt".



Aerogel felt is a kind of flexible thermal insulation material which is made of silica aerogel as the main material and is compounded in reinforcing fibers, such as glass fiber and pre-oxidized fiber.

The aerogel felt is the solid thermal insulation material with the lowest thermal conductivity in the temperature range of about 400 °C (the thermal conductivity of the high temperature zone of 400-1000 °C is much higher than that of the micro-nano insulation series). Comparison of aerogel and traditional materials Aerogel felts are soft, easy to cut, low density, inorganic fireproof, overall hydrophobic, green and environmentally friendly. They can replace glass fiber products, asbestos insulation felts, silicate fiber products, etc. Traditional flexible insulation materials with poor environmental protection and poor thermal insulation properties.



Aerogel felts are mainly used in industrial pipes, storage tanks, industrial furnaces, power plants, rescue cabins, warship bulkheads, motor trains, direct buried pipelines, injection molding machines, detachable insulation jackets, heavy oil mining high temperature steam pipelines, transportation Insulation of household appliances, steel, non-ferrous metals, glass and other fields.



At present, the process of preparing aerogel insulation felt has been completed in China. Since its establishment, Wavelane has taken root in the aerogel industry and developed its related production equipment, which has changed the bottleneck of the traditional aerogel preparation process. It has improved the production capacity of the company and provided a convenient fast lane for the aerogel insulation blanket on the road of industrial production.



Wavelane - 120kW continuous microwave aerogel equipment features:

The equipment is applied to large aerogel production enterprises, and many units have been produced. The aerogel is prepared by microwave method, and the productivity is improved. The whole process takes only about 10 minutes.

The equipment is equipped with equipment for rewinding, metal detection, feed detection, alcohol spray, microwave curing gel, leak detection, alcohol detection, etc. The whole process is monitored by liquid crystal touch to ensure production safety.

Microwave preparation of aerogels is dangerous, but with reasonable design, the risk can be minimized and the production of high quality products can be achieved. Wavelane has many sets of equipment that work well all the year round. It will regularly maintain and replace consumable parts for the equipment, and has rich experience in industrial application.

The complete set of equipment is fully automated, all monitoring equipment is centrally controlled, equipment safety is first placed, and an efficient production process can be achieved. It can achieve 180m2 production requirements per hour, with an annual output of more than 10,000m3, continuous production, no downtime.